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Material Resources Use

Metalloinvest strives to maximise efficiency in its use of resources and waste generation and is making significant efforts to reduce material consumption and increase the proportion of recycled and reused raw materials.

Metalloinvest enterprises form a direct production chain. The holding’s mining enterprises (Lebedinsky GOK and Mikhailovsky GOK) produce iron ore raw materials, which are both finished products that can be sold as well as the main material resource used in the production process at the holding’s metallurgical enterprises (OEMK and Ural Steel).

In addition to iron ore, the metallurgical enterprises use coking coal and scrap metal in their production cycle. The use of material resources increased overall in the reporting period due to an increase in production capacity in the same period, in particular due to an increase in the production of pellets, HBI, DRI, pig iron, and steel.

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Key material resources used in production [000’ tonnes]
Resource 2015 201620172018Change
Iron ore 8,220 9,2748,6449,439+ 9.2%
Coking coal 1,764 2,1561,8241,674- 8.2%
Scrap metal 1,529 1,5751,7651,818+ 3.0%

Overburden rocks are generated as a by-product during the stage of extraction and recovery of iron ore raw materials. Metalloinvest cares about the maximum efficiency of resource use and strives to use all the by-products of mining and production. In particular, if overburden rocks are suitable for use as mineral raw materials, the Company takes advantage of this opportunity by processing them into an alternative product (for example, overburden rocks have become widely used in the production of crushed stone for road filling).

Iron ore extraction waste subsequently used for operational needs [000’ tonnes/000’ m3]
Waste 20172018Change
Black soil (000’ m3) 24.0150.2+ 526%
Clays and loams (000’ m3) 24.329.0+ 19%
Crushed stone (000’ tonnes) 884.0998.6+ 13%

Data on clays and loams was adjusted in comparison with the 2017 Corporate Social Responsibility Report.

A number of waste products that can be recycled or reused are generated during the metallurgical cycle when manufacturing products. The Company supports the idea of efficiently utilising resources and ships a significant proportion of the waste it generates for reuse. In particular, blast furnace slag can be used in construction work (for example, for concrete mixes) or can be resold to construction companies, while internal scrap can be reused in the production process.

Reused material resource waste [‘000 tonnes]
Waste 20172018Change
Blast furnace slag 1,1081,205+ 8.8%
Dust 556534- 4.0%
Sludge 113112- 1.3%
Recirculated scrap 465486+ 4.5%

Production waste that cannot be reused is recycled, disposed of, or transferred to other organisations. During the reporting period, the Company managed to significantly increase the volume of recycled waste (by 8.4%) and waste transferred to other organisations (by 6.8%), while decreasing the volume of disposed waste (by 2%).

Most of the waste (98%) consists of overburden and barren rock as well as refinement tailings, is classified as Hazard Class 5, and has virtually no effect on ecological systems. The total volume of waste edged up by 1% during the reporting period, due to an increase in the volume of Hazard Class 5 waste (virtually non-hazardous waste) as well as increased production.

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Waste generation and treatment by class [tonnes]
  Hazardous waste Non-hazardous waste
  Class 1 Class 2 Class 3 Class 4 Class 5 Total
2017 2018 2017 2018 2017 2018 2017 2018 2017 2018 2017 2018
Recycling (by-products
generated)
0 0 472 395 181 416 258,232 843,031 18,608,028 19,605,351 18,866,913 20,449,193
Thermal deactivation
(incineration)
0 0 0 0 43 35 35 48 10 6 87 90
Processing for recycling,
including sorting,
disassembling, and treatment
0 0 0 0 249 245 540,733 0 5 0 540,987 245
Materials sent for disposal, including: 0 0 0 0 570 603 112,671 126,202 106,767,553 106,699,045 106,880,794 106,825,850
To landfills 0 0 0 0 152 603 101,733 126,202 56,649,583 55,467,086 56,751,468 55,593,891
On-site storage 0 0 0 0 418 0 10,938 0 50,117,970 51,231,959 50,129,326 51,231,959
Transfer of waste for processing,
recycling, deactivation,
storage, and disposal
28 23 62 87 4,111 3,725 1,645,771 1,765,380 220,897 229,960 1,870,869 1,999,175
Total 28 23 534 482 5,154 5,024 2,557,442 2,734,661 125,596,493 126,534,362 128,159,650129,274,551

Key responsible resource usage measures

The Company began building a landfill for industrial waste disposal during the reporting period.

Plans for 2019

The following goals have been set for 2019 in accordance with the short-term environmental goals of the Group’s enterprises:

  • final (mining) reclamation of a landfill for production and consumption waste at OEMK;
  • reconstruction of a landfill for industrial waste disposal and construction and equipping of a 100-tonne weigh station at Lebedinsky GOK.